For laser cutting we use three technologies BALLIU, LT 9 Combo a LS5 ADIGE-SYS
- power 3000 W
- cutting dimensions 3000x1500 mm
- accuracy ± 0,1 mm
Moreover, we have two new lasers from the company ADYGE-SYS, LT 9 Combo and LS5. These two technologies allow us to cut tubes and profiles of round, square and rectangular shapes, including open profiles C, U, L types, sheets of different sizes and highly reflective materials such as aluminum, copper, brass and bronze.
Advantages of laser cut tubes and profiles are:
- high precision on the cuts without burrs
- minimum material waste
- possibility to cut tubes with a diameter of up to 222mm, square, rectangular and other profiles with maximum dimensions up to 160/200 mm
- maximum length of the profile is 6500 mm
We laser cut the following range of materials:
- steel up to 20 mm
- stainless steel up to 8 mm
- aluminum 6 mm
We keep a wide range of material in our warehouse.
The final price depends strictly on material thickness, number of cuts, complexity of the geometry, pieces required. On the basis of your inquiry, we will be able to quickly make you an offer. Inquiries should obtain a drawing, specification of thickness and quality of the material, pcs and a contact. You can send your requests by email or fax, preferably, in a .dxf or .dwg format.
Some of the most experienced experts are responsible for our laser cutting division. The advantages of CNC cutting with a laser jet are high precision, minimum waste and flexibility to program and produce almost anything.
Laser cutting is suitable for stainless steel, black steel, aluminum, galvanized steel with dimensions of 3000 x 1500mm, 2500 x 1250mm or 2000 x 1000mm.
For more information, please consider to contact one of our production managers.
Profiles with dimensions from 10mm to 225mm can be cut up to the length to 6,5m. Dimensions from 225mm to 250mm are limited to 3m.
Most commonly we cut profiles from:
- stainless steel
- aluminum alloys
- galvanized steel
- black steel
We can laser cut tubes of round, square and rectangular shapes in the sizes described in the below table in fully automatic regime.
The tubes being processed are supported by two self-centering mandrels with eight jaws that guarantee a high processing accuracy. A precision range-finder helps to compensate the faults of the raw material.
| Sizes | Min | Max |
|---|---|---|
| Round tubes (diameter) | 16 mm | 225 mm |
| Square | 16x16 mm | 160x160 mm |
| Rectangular | 16x16 mm | 200x100 mm |
The thickness of the material is limited by the complexity of the required geometry.
Laser engraving is a modern technique based on the method of material burning in depth by a few micrometers.
Engraving is suitable for company logos, ornaments, writings etc.
Profiles and tubes can also be engraved, for example, distance notes, engraving lines etc.
For more information, do not hesitate to contact us.
The combined CNC centrum LT9 Combo for cutting steel, which our company bought in 2013, is a unique system which holds an undisputed record as regards processing speed and efficiency.
- It is a system for laser cutting of round, square, rectangular tubes, including open profiles and sheets of various sizes
- The tube is fully supported on the loading and unloading lines by universal supports which adapt to the different tube sizes without the need for any exchange mechanical parts.
- Reduction of the maintenance costs due to the less complex design of the laser source and the optic path.
- Processing of highly-reflective materials such as copper and brass, opening up new potential markets that until now have been excluded from the laser cutting process
- Possibility to cut tubes in a fully automatic mode, including loading, of up to 6500mm and processing of large steel sheets with various configurations up to 3000 x 1500m
- Ability to cut C, U ,L type profile, including a 3D programming software.
- Performances: mild steel up to 20 mm with excellent quality, aluminium cutting (series 6060 and 1050) and stainless at high speed, copper and brass cutting up 5 mm.
This technology can process large steel sheets with various configurations up to 3000 x 1500mm, but always compatible with the tube machining; changeover time from sheet to the tube working and vice versa less than 5 minutes.
LT Combo holds an undisputed record as regards processing speed and efficiency. We can laser cut tubes of round, square and rectangular shapes in the sizes described in the below table in fully automatic regime. The tubes being processed are supported by two self-centering mandrels with eight jaws that guarantee a high processing accuracy. A precision range-finder helps to compensate the faults of the raw material.
| Sizes | Min | Max |
|---|---|---|
| Round tubes (diameter) | 16 mm | 225 mm |
| Square | 16x16 mm | 160x160 mm |
| Rectangular | 16x16 mm | 200x100 mm |
The movement of both chucks allows the tube to be machined along its entire length without a front trim or rear scrap end. A very important characteristic, especially for highly expensive profiles of big sizes.
The use of linear motors guarantees dynamic performance that place the LT9 Combo in direct competition with the best systems available on the market, bringing for maximum quality, reliability and productivity. The fully proven cutting technology contained in the parameters data base supplied with LT Combo Fibre evolves from over 10 years experience in the laser cutting applications by ADIGE-SYS technicians.
In 2014 the company KLEMAT CZ has bought a laser machine for sheet processing LS5, which is adapted for the installation of a profile processing module. This is a fiber laser technology - IPG - YLS 3000. Power: 3000 W
Processed material:
- Maximum cutting dimensions 3000 x1500 mm
- Thickness of the material – up to 15 mm
LS5 has two automatically changeable tables for sheet processing, an optical laser source and there is no need for regular servicing.
Therefore, we can process highly-reflective materials such as copper, brass, aluminum, stainless steel etc., which opens up new potential markets that until now have been excluded from the laser cutting process.
EAGLE iNspire is currently hands down the fastest laser in the world that is at least one class above its competition. It is a highly dynamic and productive high-end laser cutting centre with the following properties:
- As the only laser centre in its category, it uses exclusively linear drives in all three X/Y/Z axes. Positioning downtimes are reduced to a minimum thanks to a simultaneous speed of up to 350 m/min and an axis acceleration of 60 ms-2 (6g)
- The machine's frame is made from cast polymer concrete (synthetic granite), which has up to a hundred times higher vibration damping coefficient and ten times lower thermal longitudinal expansion than a steel frame
- The traverse bridge with the cutting head is a very hard carbon - Kevlar structure with maximum strength and extremely low weight. This structure positively affects cutting accuracy and provides unrivaled axis dynamics
- The eVa cutting head was completely developed by EAGLE. From the very beginning, it was conceived for a solid-state laser, so it is perfectly sealed and is characterised by the highest distance between the protective glass and lens and the metal sheet, which extends its service life
- IPG Photonics solid-state sources provide maximum performance, efficiency and operational reliability. They offer an entire spectrum of sources from 1 kW to 20 kW. The sources also have integrated cooling from IPG Photonics
- Extremely fast pallet table replacement, with a total replacement time of 9 seconds for the format, further reduces downtime
